EX9000 Battery Powered Motorized Cart Mule Mover

 

EX9000 Battery Powered Motorized Cart Mule Mover

Electrical Equipment for Use in Hazardous Locations - USA Made


EX9000-cart-mule-move
EX9000CartMule
EX9000CartMule
Hazardous-area-material-handling


Key Features & Specifications

  • UL 583 Type EX Approved:
    Certified for use in hazardous (classified) locations—Class I & II, Division 1, Groups B, C & D, F & G.

  • Explosion Proof Design:
    Meets UL 583 and 1203 standards for explosion-proof operation in hazardous areas.

  • Industrial-Grade Power:
    2 HP, 24-volt motor with 262 gear reducer.

  • Maximum Load Capacity:
    Moves up to 15,000 lbs on flat surfaces (model EX9001).

  • Ergonomic, Safe Operation:
    Soft-stop, delayed acceleration, and regenerative braking for precise control.

  • Weather & Dust Protection:
    IP65-rated enclosures; IP67 control switch on handle; .0015 inch gap allowance, 2" flame path on all flanges.

  • Battery System:
    Maintenance-free AGM batteries in a separate enclosure. Fully rechargeable, 4–6 hours run time, 8–10 hours recharge time.

  • Speeds:
    2 forward speeds: 0.3 & 0.5 MPH; 1 reverse speed: 0.3 MPH.

  • Emergency Stop:
    Large emergency stop switch on control panel for safety.

  • Stainless Steel Construction:
    All stainless steel body and custom pintle hook/stainless steel attachments.

  • Conductive Wheels:
    Reduces static and increases safety.

  • Stand-Alone Charger:
    Plugs into any 120V AC wall outlet.

  • Intrinsically Safe Barrier Design:
    Built into bottom enclosure for ultimate protection.

  • Warranty:
    1-year manufacturer’s warranty.

  • Custom Attachments Available
    Stainless steel or pintle hook for your specific load.


Why Choose the EX9000 Cart Mule Mover?

The EX9000 Battery Powered Motorized Cart Mule Mover is expertly designed to move heavy wheeled loads safely and efficiently in hazardous or classified environments. With industry-leading safety certifications, all-stainless construction, and a robust battery system, the EX9000 meets the strictest standards for explosion-proof operation. It’s ideal for manufacturing plants, chemical facilities, refineries, and anywhere hazardous location material handling is required. This ergonomic mover reduces operator strain, increases productivity, and ensures compliance with OSHA and UL safety regulations.


Get a Quote or More Information

Ready to improve your hazardous location material handling with the EX9000 Cart Mule Mover?
Request Info or Quote
A member of our engineering sales team will connect with you for personalized pricing and expert support.

24 hour Cart Mule

          24 hour CART MULE®  

cm30100-24       

     

Maximum Load capacity: 10,000 lbs  

Duty Cycle: 24hr                                                                                                                                                        

Recharge from full discharge: 8 to 10 hr 

This unit is designed to work a 24 hr. a day shift. The Cart Mule® 24 is ideal for facilities that do not close and in need of equipment 24hrs a day. The Cart Mule® 24 is always ready when you need it. Equipped with 2 battery packs and an optional lift dolly and charging table (recommended)

Innovative and money savings combined for one tough smart materials handling truck 

 

 

24_hr_unit_-_3

 

  24hr_unit1

 

  24_hr_unit_-_3

 

        

SPECIFICATIONS/FEATURES FOR MODELS:

CM30100-24  -  MODEL NUMBERS MEETS OR EXCEEDS Underwriters Laboratories CLASSIFICATION 583

 

MECHANICAL SPECIFICATIONS:

STATIC:

DIMENSIONS LENGTH....42" WIDTH..... 28" HEIGHT............. 47" (Less handle and tow bar)                          

TIRES (1) FRONT.......10"DIA. (2) REAR.......12" DIA. PNEUMATIC OPTIONAL FOAM FILLED TIRES                                

WEIGHT 625 lbs.                                                                                                                                                                

GROUND CLEARANCE 3.0" TIRES MOUNTED ON SIDES FOR LOWEST CG (center of Gravity) TO ELIMINATE TIP OVER OF UNIT.                                                                                                                                                            

WORKING LOAD MAX CARTS TO BE PUSHED OR PULLED IS 55 IN NORMAL CONDITIONS. THE MAX QUANTITY MAY BE LESS DEPENDING ON PARKING LOT CONDITIONS. PUSH OR PULL LBS 13,000 MAX

DUTY CYCLE 16 HOURS UNDER NORMAL CONDITIONS. SURFACE GRADE AND TEMPERATURE MAY AFFECT DAILY OPERATING TIME.

BRAKING:

BRAKES TYPES; 1.) DYNAMIC BRAKING FROM MOTOR 2.) STATIC GEAR REDUCTION BRAKING, AUTOMATIC BRAKING SINGLE START 40:1 LOCKING FORWARD & BACK DRIVE GEAR REDUCER

 

SYSTEM DRIVER:  

MOTOR U.L., CSA, ISO. WITH THERMAL OVERLOAD PROTECTION, 24V MOTOR. DIM 6.0 LENGTH 12.0  40 LBS 1800 RPM. DYNAMIC BRAKING TYPE PER U.L. 583 FURTHER MGF SPECIFICATIONS PROVIDED UPON REQUEST                                                                                                        

REAR WHEEL DRIVE DRIVE  DIFFERENTIAL, WITH 1” INCH DRIVE SHAFT AXEL. COMPLETE DRIVE SYSTEM FULLY SHIELDED FROM ENVIRONMENTAL HAZARDS BY 7 GAGE (.19) STEEL PER U.L. 583

 

CONSTRUCTION SPECIFICATIONS: 

FIBERGLASS OUTER ENCLOSURE, NOMINAL 0.1 INCH THICKNESS. FLAME RETARDANT ADDITIVES, ALUMINA TRIHYDRATE, AND DYDRATED ALUMINA. ENCLOSURE SECURED TO FRAME BY SCREWS. FIBERGLASS IMPACT TESTED, PER UL 583                                                                                                                                        

FRAME POWDER COATED ALL STEEL 7 GAGE (.19)  CONSTRUCTION. SEVEN ½ INCH. (VENTILATION HOLES ON EACH SIDE TO ALLOW  POSSIBLE GAS PRODUCED DURING BATTERY CHARGING TO ESCAPE. PER UL 583) ¼ INCH STEEL MOUNTING PLATE FOR REDUCER. 1/8 INCH POWDER COATED STEEL SQUARE TUBING FOR HANDLE.

 

OPERATING SPECIFICATIONS:

MANUAL OPERATION:

SPEED FACTORY SET; FORWARD DIRECTION ; REVERSE DIRECTION FOUR BUTTON WEATHER RESISTANT KEY PAD SECURED TO HANDLE ASSEMBLY.  FORWARD SPEED BUTTON #1= 1 MPH, FORWARD BUTTON #2= 2 MPH FORWARD BUTTON #3=3 MPH, REVERSE BUTTON #1= 1MPH

SIGNAL DEVICES FOR REMOTE UNIT OPTIONAL: SAFETY HORN  AUTOMATIC BRAKE LIGHT  BEACON STROBE LIGHT, AMBER, 100,000 CANDLE POWER.

FM RADIO SYSTEM FOR REMOTE UNIT: WATER RESISTANT FM REMOTE CONTROL TRANSMITTER. AUTOMATIC SELF-PROGRAMMING REMOTE TRANSMITTER SECURITY CODE-255 POSSIBLE CODES  120 FOOT OPERATING RANGE MINIMUM  AUTOMATIC ROLLING SECURITY CODE  FORWARD SLOW SPEED 1.0 MPH  FORWARD  FAST SPEED 3.0 MPH  FCC CERTIFIED

 

ELECTRICAL SPECIFICATIONS:

OPERATING VOLTAGE   DEEP CYCLE, SEALED GEL TYPE, UL RECOGNIZED, FAA APPROVED, CONNECTED FOR 24 VDC OUTPUT 

 

BATTERY AND CHARGING SYSTEM:

BATTERY CHARGER GEL TYPE, UL/CSA, 120 VAC 60 HZ, AUTOMATIC SHUTDOWN WHEN BATTERIES HAVE BEEN FULLY CHARGED. RECHARGE TIME FROM NORMAL DISCHARGE APPROXIMATELY  8-10 HOURS.

 

SAFETY FEATURES:

WIRING EMPLOYED IN THE ASSEMBLY OF THE CART MULE IS LISTED R/C (AVLV2), 8 AWG WITH 5/64INCH. THICK INSULATION FOR BATTERY AND MOTOR CIRCUITS AND 22 AWG WITH 1/32 INCH THICK INSULATION FOR CONTROL AND SIGNAL CIRCUIT WIRING TESTED AND COMPLIES U.L 583

MOTOR U.L., CSA, ISO. WITH THERMAL OVERLOAD PROTECTION

CONTROLLER CE, SAFETY TESTED MEDICAL GRADE MICROPROCESSOR, PROGRAMMABLE SPEED FROM 0 TO 3 MPH SELF PROTECTING OVERLOAD SHUT OFF, SELF PROTECTING LOW BATTERY SHUT OFF. EMERGENCY OVERLOAD CURRENT LIMITING, PROGRAMMED SLOW ACCELERATION AND DECELERATION FOR OPERATOR SAFETY, FULLY PROGRAMMABLE MAXIMUM SPEED LIMIT. TESTED PER UL 583 

 

INDIVIDUAL REMOTE FM RADIO SECURITY PROGRAMMING.                                                                        

BEACON STROBE LIGHT 100,00 CANDLE POWER

LIGHT TOWER ELEVATION AT EYE LEVEL OPTIONAL, STROBE LIGHT, BREAK LIGHT, DIAGNOSTICS FAULT INDICATOR PANEL, FOR A REMOTE UNIT A EMERGENCY SHUT OFF SWITCH, AND WARNING HORN  

OPTIONAL WARNING HORN FOR REMOTE UNIT IN MANUAL AND REMOTE

AUTOMATIC EMERGENCY STOP WHEN RELEASE OF FORWARD SPEED CONTROL BUTTON MANUAL AND REMOTE.

SECURITY SWITCH PREVENTS UNAUTHORIZED PERSONS FROM USING THE CART MULE, AND EMERGENCY REMOTE SHUT OFF SWITCH ON LIGHT TOWER .

DIAGNOSTIC FAULT INDICATOR LOW BATTERY DISPLAY PANEL. LOW BATTERY, BAD CONNECTION TO MOTOR, MOTOR HAS SORT CIRCUIT TO BATTERY CONNECTION, CONTROLLER FAULT, AND EXCESSIVE VOLTAGE TO CONTROLLER CAUSED BY POOR CONNECTION TO BATTERIES. TESTED PER UL 583

THIS CART MULE MODEL HAS BEEN TESTED AS A COMPLETE UNIT AND COMPLIES WITH U.L. 583

 

ADDITIONAL FEATURES   

WEATHER THE "CART MULE" WORKS WELL IN THE RAIN 0R SNOW.  (OPTIONAL SPECIAL TIRES RECOMMENDED FOR USE IN SNOW OR ICE.)

PROVIDED WITH A U.L. SAFETY TESTED PRODUCT, OSHA COMPLIANT OPERATORS TRAINING PROGRAM WITH COURSE MATERIALS AND SAFETY TEST.

U.S. PATENT # 5,573,078 PATENT PENDING FOREIGN PATENTS APPLIED FOR ENVIRONMENTALLY SAFE MADE IN THE U. S. A. U.L. FILE NON-ACTIVE# E168179 U.L. FILE # AU3611 EE

 

          

24 hour CART MULE®


 

     

Monster Cart Mule MOVER

 

           

Monster CART MULE®         

     

Maximum Load capacity: 20,000 lbs  

Duty Cycle: 13hr            

Recharge from full discharge: 10 to 12 hr                                                        

 

 MONSTER-pull-cart-mule-cm40100-405-NAME

 

  MONSTER-push-remote-cart-mule-pcm8100-405-NAME

 

  Monster-push-remote-pull-cart-mule-p.pcm8200-405-NAME

        

SPECIFICATIONS/FEATURES FOR MODELS:

CM40100-405 NON REMOTE/ PCM8100/ P/PM8200-405 THESE MODEL NUMBERS MEETS OR EXCEEDS UNDERWRITERS LABATORIES CLASSIFICATION 583

 

 

MECHANICAL SPECIFICATIONS:

DIMENSIONS LENGTH...58" WIDTH… 28" HEIGHT…47" (Less handle and tow bar)

TIRES (2) FRONT.......10"DIA. (4) REAR.......12" DIA. PNEUMATIC OPTIONAL FOAM FILLED TIRES                                 

WEIGHT 1,023 lbs.                                                                                                                                                                

GROUND CLEARANCE 3.0" TIRES MOUNTED ON SIDES FOR LOWEST CG (center of Gravity) TO ELIMINATE TIP OVER OF UNIT.                                                                                                                                                           

WORKING LOAD MAX CARTS TO BE PUSHED OR PULLED IS 65 IN NORMAL CONDITIONS. THE MAX QUANTITY MAY BE LESS DEPENDING ON PARKING LOT CONDITIONS. PUSH OR PULL LBS 20,000 MAX

DUTY CYCLE 13  HOURS UNDER NORMAL CONDITIONS. SURFACE GRADE AND TEMPERATURE MAY AFFECT DAILY OPERATING TIME.

BRAKING: BRAKES TYPES; 1.) DOUBLE  DYNAMIC BRAKING FROM MOTOR 2.) DOUBLE STATIC GEAR REDUCTION BRAKING, DOUBLE AUTOMATIC BRAKING  SINGLE START  LOCKING FORWARD & BACK DRIVE 

 

MOTORS 2  U.L., CSA, ISO. WITH THERMAL OVERLOAD PROTECTION MOTORS. DIM 6.0 LENGTH 12.0 80 LBS TOTAL MOTORS WT 1800 RPM EACH. DOUBLE DYNAMIC BRAKING TYPE PER U.L. 583 FURTHER MGF SPECIFICATIONS PROVIDED UPON REQUEST                                                                                                       

REAR WHEEL DRIVES   DRIVEINDEPENDENT DIFFERENTIALS, WITH 1” INCH DRIVE SHAFT AXEL. COMPLETE DRIVE SYSTEM FULLY SHIELDED FROM ENVIRONMENTAL HAZARDS BY 7 GAGE (.19) STEEL PER U.L. 583

FIBERGLASS OUTER ENCLOSURE, NOMINAL 0.1 INCH THICKNESS. FLAME RETARDANT ADDITIVES, ALUMINA TRIHYDRATE, AND DYDRATED ALUMINA. ENCLOSURE SECURED TO FRAME BY SCREWS. FIBERGLASS IMPACT TESTED, PER UL 583                                                                                                                                       

FRAME POWDER COATED ALL STEEL 7 GAGE (.19)  CONSTRUCTION. SEVEN ½ INCH. (VENTILATION HOLES ON EACH SIDE TO ALLOW  POSSIBLE GAS PRODUCED DURING BATTERY CHARGING TO ESCAPE. PER UL 583) ¼ INCH STEEL MOUNTING PLATE FOR REDUCER. 1/8 INCH POWDER COATED STEEL SQUARE TUBING FOR HANDLE.

 

SYSTEM DRIVER:  

MOTORS 2  U.L., CSA, ISO. WITH THERMAL OVERLOAD PROTECTION MOTORS. DIM 6.0 LENGTH 12.0 80 LBS TOTAL MOTORS WT 1800 RPM EACH. DOUBLE DYNAMIC BRAKING TYPE PER U.L. 583 FURTHER MGF SPECIFICATIONS PROVIDED UPON REQUEST                                                                                                       

REAR WHEEL DRIVES   DRIVEINDEPENDENT DIFFERENTIALS, WITH 1” INCH DRIVE SHAFT AXEL. COMPLETE DRIVE SYSTEM FULLY SHIELDED FROM ENVIRONMENTAL HAZARDS BY 7 GAGE (.19) STEEL PER U.L. 583

 

CONSTRUCTION SPECIFICATIONS: 

FIBERGLASS OUTER ENCLOSURE, NOMINAL 0.1 INCH THICKNESS. FLAME RETARDANT ADDITIVES, ALUMINA TRIHYDRATE, AND DYDRATED ALUMINA. ENCLOSURE SECURED TO FRAME BY SCREWS. FIBERGLASS IMPACT TESTED, PER UL 583                                                                                                                                       

FRAME POWDER COATED ALL STEEL 7 GAGE (.19)  CONSTRUCTION. SEVEN ½ INCH. (VENTILATION HOLES ON EACH SIDE TO ALLOW  POSSIBLE GAS PRODUCED DURING BATTERY CHARGING TO ESCAPE. PER UL 583) ¼ INCH STEEL MOUNTING PLATE FOR REDUCER. 1/8 INCH POWDER COATED STEEL SQUARE TUBING FOR HANDLE.

 

OPERATING SPECIFICATIONS:

MANUAL OPERATION: SPEED FACTORY SET; FORWARD DIRECTION ; REVERSE DIRECTION FOUR BUTTON WEATHER RESISTANT KEY PAD SECURED TO HANDLE ASSEMBLY.   FORWARD SPEED BUTTON #1= 1 MPH, FORWARD BUTTON #2= 2 MPH FORWARD BUTTON #3=3 MPH, REVERSE BUTTON #1= 1MPH

SIGNAL DEVICES FOR REMOTE UNIT OPTIONAL:  SAFETY HORN,   AUTOMATIC BRAKE LIGHT,  BEACON STROBE LIGHT, AMBER, 100,000 CANDLE POWER.

FM RADIO SYSTEM FOR REMOTE UNIT:  WATER RESISTANT FM REMOTE CONTROL TRANSMITTER.  AUTOMATIC SELF-PROGRAMMING REMOTE TRANSMITTER SECURITY CODE-255 POSSIBLE CODES  120 FOOT OPERATING RANGE MINIMUM  AUTOMATIC ROLLING SECURITY CODE  FORWARD SLOW SPEED 1.0 MPH   FORWARD  FAST SPEED 3.0 MPH  FCC CERTIFIED

 

ELECTRICAL SPECIFICATIONS:

OPERATING VOLTAGE   DEEP CYCLE, SEALED GEL TYPE, UL RECOGNIZED, FAA APPROVED, CONNECTED FOR 24 VDC

  

BATTERY AND CHARGING SYSTEM:

BATTERYCHARGER  GEL TYPE, UL/CSA, 120 VAC 60 HZ, AUTOMATIC SHUTDOWN WHEN BATTERIES HAVE BEEN FULLY CHARGED. RECHARGE TIME FROM NORMAL DISCHARGE APPROXIMATELY  10-12  HOURS.

 

SAFETY FEATURES:

WIRING EMPLOYED IN THE ASSEMBLY OF THE CART MULE IS LISTED R/C (AVLV2), 8 AWG WITH 5/64INCH. THICK INSULATION FOR BATTERY AND MOTOR CIRCUITS AND 22 AWG WITH 1/32 INCH THICK INSULATION FOR CONTROL AND SIGNAL CIRCUIT WIRING TESTED AND COMPLIES U.L 583

MOTOR U.L., CSA, ISO. WITH THERMAL OVERLOAD PROTECTION

CONTROLLERS 2 CE, SAFETY TESTED MEDICAL GRADE MICROPROCESSORS, PROGRAMMABLE SPEED FROM 0 TO 3 MPH SELF PROTECTING OVERLOAD SHUT OFF, SELF PROTECTING LOW BATTERY SHUT OFF. EMERGENCY OVERLOAD CURRENT LIMITING, PROGRAMMED SLOW ACCELERATION AND DECELERATION FOR OPERATOR SAFETY, FULLY PROGRAMMABLE MAXIMUM SPEED LIMIT. TESTED PER UL 583

 

INDIVIDUAL REMOTE FM RADIO SECURITY PROGRAMMING.                                                                        

BEACON STROBE LIGHT 100,00 CANDLE POWER 

LIGHTTOWER ELEVATION AT EYE LEVEL OPTIONAL, STROBE LIGHT, BREAK LIGHT, DIAGNOSTICS FAULT INDICATOR PANEL, REMOTE UNIT EMERGENCY SHUT OFF SWITCH, AND WARNING HORN

AUTOMATIC DOUBLE PARKING BRAKE SINGLE START  LOCKING  FORWARD & BACK DRIVE GEAR REDUCER

OPTIONALWARNING HORN FOR REMOTE UNIT IN MANUAL AND REMOTE

AUTOMATIC EMERGENCY STOP WHEN RELEASE OF FORWARD SPEED CONTROL BUTTON MANUAL AND REMOTE.

SECURITY SWITCH PREVENTS UNAUTHORIZED PERSONS FROM USING THE CART MULE, AND EMERGENCY REMOTE SHUT OFF SWITCH ON LIGHT TOWER .

DIAGNOSTIC FAULT INDICATOR LOW BATTERY DISPLAY PANEL. LOW BATTERY, BAD CONNECTION TO MOTOR, MOTOR HAS SORT CIRCUIT TO BATTERY CONNECTION, CONTROLLER FAULT, AND EXCESSIVE VOLTAGE TO CONTROLLER CAUSED BY POOR CONNECTION TO BATTERIES. TESTED PER UL 583

THIS CART MULE MODEL HAS BEEN TESTED AS A COMPLETE UNIT AND COMPLIES WITH U.L. 583

 

ADDITIONAL FEATURES   

WEATHER THE "CART MULE" WORKS WELL IN THE RAIN 0R SNOW.  (OPTIONAL SPECIAL TIRES RECOMMENDED FOR USE IN SNOW OR ICE.)

PROVIDED WITH A U.L. SAFETY TESTED PRODUCT, OSHA COMPLIANT OPERATORS TRAINING PROGRAM WITH COURSE MATERIALS AND SAFETY TEST.

PARTS LIST.

U.S. PATENT # 5,573,078 — PATENT PENDING  FOREIGN PATENTS APPLIED FOR ENVIRONMENTALLY SAFE MADE IN THE U. S. A. U.L. FILE NON-ACTIVE # E168179 U.L. FILE # AU3611 EE

 

Monster CART MULE®